ToughShell
Coated Dry Freight Doors
ToughShell is a time-tested coating system developed specifically to protect wooden roll-up doors from the harsh effects of weather, moisture, and daily use. Introduced by TODCO in 1999, ToughShell was engineered to eliminate common paint failures caused by wood expansion, contraction, and flexing. Through its proprietary multi-layer polymer formulation, ToughShell delivers industry-leading durability and long-term performance.
Product Overview
Traditional paints are not formulated to move with wood substrates, leading to cracking, peeling, and premature failure. ToughShell is a multi-layer liquid polymer coating system designed to flex with wood, forming a strong mechanical bond that provides superior protection against environmental and operational stresses. When combined with TODCO-approved topcoats, ToughShell significantly reduces maintenance costs and extends door service life.
Features
- Designed specifically for wooden roll-up doors
- Multi-layer liquid polymer formulation
- Flexible coating system that moves with wood expansion and contraction
- Proven to virtually eliminate paint failure
- Tough UV-cured finish for long-lasting durability
Coating System
The ToughShell coating system consists of a 4-step surface preparation process followed by a 4-step final coating application, producing a tough, ultraviolet-cured finish. These proprietary coatings provide maximum protection and best-in-class serviceability.
Finish & Protection
- Superior resistance to moisture penetration
- Excellent abrasion resistance
- Protection against temperature extremes
- Resistant to harsh chemicals
- UV damage protection
Ultraviolet Curing Process
ToughShell coatings are cured using an ultraviolet process, which instantaneously hardens the finish. This prevents surface damage that can occur when coatings are not fully dry and ensures consistent coating quality.
Adhesion Performance
- Industry-leading adhesion to plywood cores
- Superior intercoat adhesion with automotive-quality paints
- Designed to perform across wide climate ranges
Topcoat Options
- ToughShell topcoat available in limited colours
- Compatible with TODCO-approved automotive-quality paint topcoats
Warranty
Doors finished with ToughShell primer and TODCO-approved topcoat paints are covered by a topcoat warranty of up to three (3) years, one of the longest warranties available in the industry.
Applications
- TODCO plywood dryfreight roll-up doors
- Transport and logistics vehicles
- Environments exposed to moisture, weather, and UV radiation
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